Muhammad Hadi Bin Mohd Hasan

Available

Manufacturing R&D Engineer

My Details

Based at - Malaysia, Kulai

Origin Country - Malaysia

Gender - male

Birthdate - 18.10.1990

Degree Level - MPhil / MS

Degree Type - Chemical Engineering

Employment Status - at National University of Singapore

Open for work as:

Applied Sciences - R&D Engineer

Biomedical Science & Engineering - R&D Engineer

Engineering - R&D Engineer

Manufacturing - Materials Engineer

Manufacturing - R&D Engineer

Oil, Gas & Petrochemicals - R&D Engineer

Renewable Energy - R&D Engineer

Research & Development (R&D) - R&D Engineer

Rubber & Plastics Manufacturing - Process Integration Engineer

Rubber & Plastics Manufacturing - Yield Engineer

Open for Relocation to:

Kedah - All cities

Kelantan - All cities

Melaka - All cities

Negeri Sembilan - All cities

Pahang - All cities

Perak - All cities

Perlis - All cities

Penang - All cities

Selangor - All cities

Terengganu - All cities

Sabah - All cities

Sarawak - All cities

Federal Territory of Kuala Lumpur - All cities

Skill

Verbal Communication

Written Communication

Teamwork

Collaboration

Empathy

Problem Solving

Critical Thinking

Creativity

Decision Making

Adaptability

Flexibility

Time Management

Organization

Motivation

Conflict Resolution

Attention to Detail

Multitasking

Presentation Skills

Project Management

Lean Management

KPI Tracking

Initiative

Positive Attitude

Analytical Thinking

Data Analysis

Microsoft Excel

Languages

English (EN) - Proficient

Bahasa Melayu (MY) - Native

About me

• Over 10 years of research and industrial experience in process optimization, material development and scale-up.

• Improved yield, quality, and efficiency across battery, ceramic, adhesive, and bio-based carbon manufacturing.

• Experienced in full-cycle material development from formulation and coating to validation and mass production.

• Skilled in PFMEA, RCA, DOE, DMAIC, SPC, and process documentation (WI, SOP) for continuous improvement.

• Proficient in coating methods (slot-die and gravure) and slurry mixing for battery and composite production.

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My Career Timeline

Energy & Utilities - Research Executive at National University of Singapore

26 Dec 2023 - Now - 2 years and 2 months

Research Associate, National University of Singapore (Singapore), December 2023 – present
• Fabricated ceramic, polymer, and the composite electrolytes for sodium-ion solid-state battery development.
• Measured electrolyte conductivity via electrochemical impedance spectroscopy (EIS) to validate target conductivity.
• Prototyped safe sodium-ion and lithium-ion batteries for high-power and stable energy applications.
• Synthesized cathode and anode materials through controlled calcination and structural optimization processes.
• Utilized X-ray diffraction (XRD) to confirm phase purity and crystalline structure of synthesized electrode materials.
• Performed slurry mixing, coating, drying, calendaring, and punching for coin cell fabrication and performance testing.
• Optimized slurry preparation techniques and N/P ratios to improve electrode homogeneity, cycle life, and safety.
• Analyzed rate performance (0.1C - 4C) results to enhance electrochemical efficiency, stability, and power capability.
• Collaborated on 18650 cell production, ensuring process consistency, quality control, and material reliability.
• Supported lab operations, safety compliance, documentation, and reporting to align findings with project objectives.

Energy & Utilities - R&D Engineer at Regentech Pte. Ltd.

01 Mar 2023 - 22 Dec 2023 - 9 months

Process Development Engineer, Regentech Pte. Ltd. (Singapore), March 2023 – December 2023
• Material synthesis of coconut shell activated carbon via high-temperature carbonization and activation processes.
• Analyzed data from production to identify trends, optimize parameters, and improve yield of coconut shell AC.
• Facilitated coconut shell AC preparation and assisted on coin cell production for further cell testing.
• Conducted slurry mixing, coating, drying, calendaring, and punching to assess the electrode coating quality.
• Enhanced the electrode coating quality to minimize or eliminate coating defects e.g., streaks, pinholes, and cracks.
• Optimized ball milling process of coconut shell AC to have savings on CAPEX at around $SGD 15,000.
• Reduced the OPEX of high-temperature carbonization and activation processes by around 87%.
• Minimized the cycle time of acid and non-acid washing process of coconut shell AC by more than 80%.
• Led in purchasing and layout of equipment to setup coin cell assembly and testing laboratory.
• Maintained documentation on process improvements and SOP to support knowledge transfer and compliance.

Manufacturing - R&D Engineer at Dyson Manufacturing Sdn. Bhd.

15 Mar 2021 - 28 Feb 2023 - 1 years and 11 months

Senior Process Engineer, Dyson Manufacturing Sdn. Bhd. (Malaysia), March 2021 – February 2023
• Process owner of slurry mixing for resistive ink and ceramic tape at mass-production scale for HTCC.
• Managed PFMEA and led RCA to reduce screen-printing time by ~50% and lower RPN to <120.
• Improved process capability (Cpk) of CTQ via DOE and executed DMAIC projects achieving ~USD 50,000 savings.
• Rectified surface defects (line streaks, pinholes, bubbles, debris) after roll-to-roll casting of ceramic tape slurry.
• Revised WI for ink batching, raising yield from 0% to ~90%, and led 5 technicians improving RTY.
• Analyzed sintered-tape data using Minitab for SPC and supported MSA/GR&R to enhance measurement precision.
• Redefined raw material TDS/CoA, developed shelf-life specs, and evaluated dispersants for formulation stability.
• Supported HAZOP to enhance process safety and collaborated cross-teams updating CP and SoP documentation.
• Engaged suppliers to ensure material consistency, prepared NCRs and 8D reports, and maintained documentation.
• Conducted UAT for MES, optimized weekly production planning, and supported NPI with tailored formulations.

Manufacturing - R&D Engineer at Totalgard Manufacturing Sdn. Bhd.

15 Aug 2019 - 13 Mar 2021 - 1 years and 6 months

R&D Chemist, Totalgard Manufacturing Sdn. Bhd. (Malaysia), August 2019 – March 2021
• Oversaw process scale-up from laboratory to mass production, ensuring transition accuracy above 90%.
• Conducted production trials for new formulations, achieving daily window film output exceeding 10,000 meters.
• Provided daily production updates and incident reports to the Managing Director and factory owner.
• Resolved mixing issues to minimize waste of PET films, adhesives, pigment dispersions, dyes, and solvents.
• Implemented the Floor Management Developmental System to enhance manufacturing performance and efficiency.
• Collaborated with production planner for efficient raw material management and weekly production scheduling.
• Developed in-house pigment dispersion formulations, including carbon black and various colored pigments.
• Led MS 2669:2017 certification process, ensuring compliance with standards and documentation requirements.
• Created troubleshooting procedures for slot-die and micro-gravure adhesive coating processes.
• Championed cost-reduction projects introducing alternative raw materials, reducing overall production costs by 10%.

Rubber & Plastics Manufacturing - R&D Engineer at Universiti Kuala Lumpur

15 Jul 2015 - 15 Apr 2019 - 3 years and 9 months

Postgraduate Researcher, Universiti Kuala Lumpur (Malaysia), July 2015 – April 2019
• Restored pyrolysis reactor (biochar experimenter kit, BEK) to regain the yield of biochar at around 33%.
• Investigated the effect of pyrolysis temperature and residence time on biocarbon yield and properties.
• Characterized biocarbon via FTIR, BET, and elemental analysis to relate composition with reinforcement potential.
• Formulated biocarbon dispersions in water and butylamine, measured particle size, zeta potential, and viscosity.
• Prepared natural rubber (NR) using the wet compounding method and tested tensile, tear, and hardness.
• Linked surface chemistry and dispersion stability to curing behavior and reinforcement in NR composites.
• Published multiple journal and conference papers on sustainable carbon fillers for rubber applications.

Chemical Engineering at University of Manchester

15 Sep 2013 - 15 Dec 2014 - 1 years and 3 months

Chemical Engineering at Universiti Kuala Lumpur

15 Jul 2009 - 15 Sep 2013 - 4 years and 2 months

Engineering Technology at Kolej MARA Kulim

15 May 2008 - 15 Jul 2009 - 1 years and 2 months

Science at Sekolah Sains Sultan Haji Ahmad Shah Pekan

15 Jan 2003 - 15 Dec 2007 - 4 years and 11 months

Entered life with no experience

18 Oct 1990

The journey officially began

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